High-Capacity Turnkey Solutions
Industrial Fried Instant Noodle Production Line
Engineer your success with our high-speed Bag Noodle Machine. Delivering 30,000 to 240,000 packs/shift with advanced Low Oil Content Technology and precision Square Block shaping.
Profitability Through Precision:
The “Eco-Fry” System
In the competitive instant noodle market, Oil Uptake is the biggest cost driver. Loyal’s engineering team redesigned the frying process to target the “Golden Triangle”: Texture, Oil Efficiency, and Automation stability.
Low Oil Content Technology
By integrating a high-velocity Air Knife System with optimized frying curves, we reduce noodle cake oil content to 18%-20%. For a 10-ton/day line, this saves up to $25,000 in oil costs annually compared to standard fryers.
PLC Synchronization
Powered by Siemens/Allen-Bradley PLC. The entire line features closed-loop speed control. The Automatic Weight Checker feeds back data to the dough roller and cutter instantly to maintain consistent noodle block weight.
Hygienic Frying System
Designed for fast cleaning. The fryer hood lifts automatically. A continuous Dual-Filter System (Drum + Paper) removes carbonized dough crumbs in real-time, extending oil life and preventing black specks on products.
Complete Line Layout & Process
From raw material to finished pallets, our turnkey solution is designed for continuous, high-efficiency production.
Full Automatic Process Flow
01
Alkali Mixing
High-speed dual-shaft mixer blends flour with alkali water uniformly to create dough with strong gluten structure.
02
Compound Rolling
Dough passes through 6-9 pairs of alloy rollers. The aging process ensures a smooth, dense dough sheet.
03
Slitting & Waving
The slitter cuts sheets into strands. The wave-former creates the signature corrugated shape for soup absorption.
04
Steaming
3-layer tunnel steamer cooks noodles with precise steam pressure to achieve optimal gelatinization.
05
Cutting & Folding
Rotary cutters size noodles into Square or Round blocks. Speed is synchronized with the fryer conveyor.
06
Frying & De-oiling
Indirect heating fryer cooks noodles at 150°C. Air-knives remove excess oil to keep content below 20%.
07
Rapid Cooling
Forced air tunnel cools noodles to room temp quickly to prevent moisture condensation during packing.
08
Packaging
Integrated flow wrapper with automatic sachet dispensers for seasoning oil and powder.
Why Loyal’s Line is Different
It’s not just about frying dough. It’s about precision thermodynamics and hygiene engineering. Here are the core technologies that reduce your operational costs.
The Core Engine
Indirect Heating & Oil Management
Unlike direct fire heating, our Heat Exchanger System heats the oil gently and evenly. This prevents local overheating, significantly slowing down oil oxidation and the rise of Free Fatty Acids (FFA). Combined with our continuous filtration, your frying oil stays fresh longer.
Temp Precision: ±1°C
Low Oil Volume Design
Auto-lifting Hood
Pneumatic Valves
Texture Control
Energy-Saving Multi-layer Steamer
To achieve the perfect chewiness, noodles must be fully gelatinized (>85%). Our 3-layer tunnel steamer utilizes a Water Seal Design to prevent steam leakage, reducing energy consumption by 25% compared to traditional open steamers.
SUS304 Mesh Belt
High Pressure Steam
Water Seal Insulation
Small Footprint
Smart Operation
Intelligent PLC Synchronization
Forget about manual speed adjustments. The entire line is linked via a closed-loop control system. If you adjust the cutting speed, the rolling, steaming, and frying speeds automatically synchronize to prevent dough accumulation or breakage.
Siemens/Allen-Bradley PLC
Recipe Storage (100+)
Remote Troubleshooting
Safety Interlocks
One Line, Infinite Possibilities
Adapt to market trends instantly. By simply changing the Forming Molds and Cutters, our flexible line allows you to produce a wide variety of instant noodle products.
Square Block (Bag Noodle)
The industry standard. Efficiently packed in pillow bags. Optimized for high-speed mass production.
Round Cake (Cup/Bowl)
Premium positioning. Designed to fit perfectly into cups or bowls. Requires specific fryer molds.
Crispy Snack Noodle
Ready-to-eat (RTE) snacks. Seasoned directly after frying. No cooking required for the consumer.
Standard Model Specifications
Select the model that fits your production capacity. From pilot plants to industrial mass production, Loyal Machinery offers scalable Bag Noodle Machine solutions.
| Model | Capacity (8hr) | Roller Width | Noodle Weight | Installed Power | Line Dimensions (L*W*H) |
|---|---|---|---|---|---|
| LY-200 | 30,000 – 40,000 bags | 300 mm | 40g – 100g | ~50 kW | 38m x 4m x 3.5m |
| LY-600 HOT | 100,000 – 120,000 bags | 600 mm | 50g – 120g | ~110 kW | 55m x 5m x 4.0m |
| LY-800 | 160,000 – 180,000 bags | 800 mm | 60g – 120g | ~150 kW | 70m x 6m x 4.5m |
| LY-1000 | 220,000 – 240,000 bags | 1000 mm | 60g – 120g | ~190 kW | 85m x 6m x 5.0m |
Need customized dimensions, specific voltage (380V/415V/440V), or higher capacity?
Our engineers can design a layout that fits your factory space perfectly.
Investment Decision: Fried vs. Non-Fried
Which line fits your market strategy? Fried lines dominate the mass market due to taste, while Non-fried lines target the premium health-conscious segment.
Mainstream Choice
Fried Noodle Line
High calorie, rich aroma, instant rehydration. The standard for 80% of global markets.
Rehydration Speed (3 min)
Excellent
Running Cost (Palm Oil)
High
Equipment Investment
Medium
Great texture & flavor (Maillard reaction)
Longer shelf life (due to low moisture)
Higher operational cost (Oil consumption)
Health Trend
Non-Fried (Air Dried)
Low fat, natural wheat flavor. Requires longer cooking time but healthier image.
Rehydration Speed (4-5 min)
Slow
Running Cost (Energy)
Medium
Equipment Investment
High (Long Dryer)
Low fat content (< 1% oil)
No oil rancidity risk
Requires larger factory space (Drying tunnel)
Live Factory Operation
Real production scenes of our Fried Instant Noodle Line running in customer factories.
Global Success Stories
Real feedback from our partners worldwide.
“
The instant noodle production line works excellently, and the company’s technical support is outstanding. Very satisfied with the quality and overall performance.
“
The new machine has exceeded expectations in both production efficiency and packaging quality. From its secure delivery and smooth commissioning by Technical Manager, Manager Dong, to practical application, its performance confirms a significant efficiency boost and packaging results that are far better than manual operations.
More Than Just a Machine Manufacturer
When you choose Loyal, you get a partner invested in your factory’s profitability. We provide end-to-end support to ensure your Fried Instant Noodle Line runs at peak efficiency.
Recipe Support
New to noodle making? We provide mature formulations for dough mixing, alkaline water ratios, and seasoning flavors to help you launch quickly.
Global Installation
Our engineers travel worldwide for on-site installation and commissioning. We stay until your staff is fully trained to operate the PLC system.
Rapid Spare Parts
Downtime costs money. We maintain a full inventory of critical parts (cutters, bearings, heaters) ready for 48-hour dispatch via DHL/FedEx.
Lifetime Warranty
We offer a standard 12-month warranty on core components and provide lifetime free technical consultation via video call or email.
Frequently Asked Questions
Technical answers about our Fried Instant Noodle Production Line.
How can I control the oil content in the fried noodles?
Oil content is critical for cost and quality. Our line uses a Centrifugal De-oiling System combined with high-pressure Air Knives at the fryer exit. This blows off excess oil from the noodle block surface, keeping the total oil content between 18% and 20%, which is industry standard for premium noodles.
Can one machine produce both Square (Bag) and Round (Cup) noodles?
Yes, the line is versatile. However, switching between shapes requires changing the Cutting & Folding device and the Fryer Baskets (Molds). While possible, this changeover takes time (4-6 hours). For high-capacity factories, we recommend dedicated lines for each shape to maximize efficiency.
What heating sources are available for the fryer?
We offer heat exchangers compatible with Steam, Electricity, Natural Gas, or Diesel. For large-scale production (above 100k bags/shift), we strongly recommend Steam Heating if your factory has a boiler, as it provides the most stable temperature control (±1°C) and prevents oil scorching.
Do you provide installation and formula training?
Absolutely. We dispatch 2-3 senior engineers to your site for mechanical assembly, electrical commissioning, and trial running. We also provide mature Noodle Formulations (Recipes)—including flour type, alkali water ratio, and frying temperature settings—to ensure you produce marketable noodles from Day 1.
What materials are used in the machine construction?
Hygiene is our priority. All parts contacting food (dough mixer, rollers, steamer mesh, fryer baskets) are made of Food Grade SUS304 Stainless Steel. For factories in high-humidity or coastal areas, we can upgrade the frame to SUS316 upon request to prevent corrosion.
Have specific requirements for your factory?
Our engineers can design a custom layout based on your workshop size.
Talk to an Engineer