Loyal Food Machinery
Industrial Instant Noodle Production Line Solutions
Turnkey processing technology for Fried, Non-Fried, and Cup Noodles. Precision engineering for optimal dough texture and low oil content control.
30K – 200K
Bags / Shift Capacity
Fried & Air-Dried
Processing Types
SUS304
Hygenic Standard
Market Analysis & Strategy
Engineering the Next Generation of
Engineering the Next Generation of
Instant Noodle Manufacturing
The global instant noodle market is shifting rapidly from basic sustenance to premium, healthier, and texture-rich options. Modern manufacturers face a dual challenge: controlling production costs (energy & oil) while meeting stricter hygiene standards (visualized cleanliness).
Loyal’s turnkey solutions are engineered to bridge this gap. Our lines integrate precision dough sheet rolling technology to simulate handmade textures, alongside smart frying or hot-air drying systems that significantly reduce operational waste.
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Fried vs. Non-Fried Flexibility: Adapt to market demands with modular designs for both oil-fried and air-dried (healthy) noodles.
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Cost Efficiency: Proprietary oil filtration and heat recovery systems lower energy consumption by up to 15%.
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Sanitary Architecture: Open-frame SUS304 design eliminates blind spots, meeting 2025 global food safety regulations.
2025 Trend
Focus on “Clean Label” processing and visualized hygiene standards.
98%
Yield Rate
Optimized cutting and folding systems minimize dough scrap.
-15%
Oil Consumption
Advanced oil circulation and filtration technology reduces waste.
PLC
Smart Control
Full line synchronization with recipe memory for consistent quality.
24/7
Continuous Operation
Heavy-duty gearboxes designed for non-stop industrial production.
Select Your Production Standard
From classic fried textures to healthy air-dried options, select the processing technology that fits your target market.
Most Popular
Fried Instant Noodle Line
The industry standard for rich flavor and elastic texture. Features our proprietary Smart Fryer Technology for precise temperature control and lower oil uptake.
- Oil Content: Controlled 18-20%
- Rehydration Time: 3 Minutes
- Output: Up to 200,000 bags/8hr
Health Trend
Non-fried Instant Noodle Line
Cater to the health-conscious market. Uses high-velocity hot air tunnels instead of frying, resulting in zero added fat and a smooth, fresh-noodle texture.
- Oil Content: < 1% (Fat Free)
- Rehydration Time: 4-5 Minutes
- Process: Hot Air Circulation Drying
All-in-One
Cup Noodle Production Line
A fully integrated solution for convenience products. Includes automatic cup dropping, sachet dispensing, sealing, and shrinking systems.
- Format: Round Cup / Square Bowl
- Automation: Auto Seasoning Dispenser
- Integration: Boxing & Palletizing
From Flour to Finished Product
Explore the engineering behind our fully automated noodle lines. Every step utilizes precision control to ensure consistent dough texture and optimal yield.
Alkali Liquid Mixing
Automated dual-tank system mixes salt, alkali, and water at precise ratios. High-speed shearing ensures all additives are fully dissolved for uniform dough quality.
Acc: ±0.5%Dual-Shaft Dough Mixing
Simulates manual kneading with double shafts. The unique blade angle allows water to penetrate flour particles evenly, establishing a strong gluten network.
SUS304 Mixing TankCompound Rolling
Multi-pass rolling system compresses the dough sheet. The progressive reduction ratio effectively aligns the gluten structure, enhancing the noodle’s chewiness and elasticity.
Auto Tension ControlContinuous Steaming
The multi-layer steamer uses saturated steam to gelatinize starch. Loyal’s sealing design minimizes steam leakage, ensuring consistent gelatinization degree (>85%).
Energy Saving SealCutting & Wave Forming
Differential speed between the slitter and the net belt creates the signature wave shape. Can be adjusted for bag (square) or cup (round) formats automatically.
High-Speed SlitterFrying / Hot Air Drying
Fried: Indirect heating maintains oil quality. Automatic basket lifting prevents sticking.
Air-Dried: Multi-stage hot air circulation removes moisture without oil, preserving wheat aroma.
Cooling & Packaging
Forced air cooling brings noodles to room temperature before packing. Seamlessly integrates with pillow packers or cup sealing machines for a turnkey finish.
Hygiene Air FilterTechnical Specifications
From compact entry-level lines to high-capacity industrial plants. Review the standard parameters below, or contact us for a customized layout based on your factory dimensions.
Series A: Fried Instant Noodle Production Line
| Model | Capacity (bags/8hr) |
Roller Width (mm) |
Total Power (kW) |
Line Dimension (L*W*H meters) |
Cake Weight (grams) |
|---|---|---|---|---|---|
| LY-300F | 30,000 – 40,000 | 300 | 45 kW | 38 x 4 x 4.5 | 40g – 100g |
| LY-500F | 60,000 – 70,000 | 500 | 75 kW | 55 x 5 x 4.5 | 50g – 120g |
| LY-600F | 100,000 – 120,000 | 600 | 110 kW | 75 x 5 x 5.0 | 50g – 120g |
| LY-800F | 160,000 – 180,000 | 800 | 145 kW | 90 x 6 x 5.0 | 60g – 120g |
| LY-1000F | 200,000+ | 1000 | 180 kW | 110 x 6 x 5.5 | Custom |
Series B: Non-Fried (Air Dried) Noodle Line
| Model | Capacity (bags/8hr) |
Roller Width (mm) |
Steam Cons. (kg/h) |
Drying Time (minutes) |
Format |
|---|---|---|---|---|---|
| LY-350NF | 40,000 | 350 | 800 | 35-45 min | Square/Round |
| LY-550NF | 80,000 | 550 | 1200 | 35-45 min | Square/Round |
| LY-750NF | 120,000 | 750 | 1800 | 35-45 min | Square/Round |
Why Loyal?
Precision Engineering Advantages
We integrate Industry 4.0 standards into food processing. Our proprietary technology focuses on reducing operational costs and maximizing hygiene.
Smart Fryer Management
Advanced PID temperature control combined with a continuous oil filtration system. Reduces oil turnover rate and prevents the formation of free fatty acids.
Temp Accuracy
±1°C
Oil Saving
Up to 15%
Hygienic Structure
Designed for the 2025 visualized factory standards. All food contact parts use SUS304/316 stainless steel with an open-frame design for easy high-pressure cleaning.
Material
SUS304/316
Waterproof
IP65 Rated
Intelligent Automation
Full line synchronization via PLC. Store up to 50 product recipes (dough speed, steamer temp, frying time) for one-touch changeovers between products.
System
Siemens/Omron
Recipe Memory
50+ Sets
Visualize Your Production
Our HMI (Human Machine Interface) provides real-time data monitoring on capacity, energy consumption, and maintenance alerts. Empower your operators with an intuitive, multi-language control panel.
Book a System Demo →
Versatility in Every Batch
One line, multiple possibilities. Our adjustable slitting and cutting systems allow you to switch between shapes and weights to meet changing market trends.
The Classic Seller
Square Fried Block
Weight: 70g – 120g
Oil: 18-20%
Texture: Elastic
Convenience Format
Round / Cup Noodle
Dia: 80-110mm
Auto Drop: Yes
Type: Fried/Air-Dried
Health Trend
Air-Dried Ramen
Fat: < 1%
Rehydration: 4 min
Look: Straight/Wave
Ready-to-Eat
Crispy Snack Noodle
Seasoned Dough
Texture: Crunchy
Pack: Pillow Bag
Premium Grain
Buckwheat / Grain Noodle
Special Recipe
Low GI
Custom Cutter
Texture Focused
Wide / Flat Noodle
Width: 3.0mm+
Chewy Texture
Japanese Style
Your Partner Beyond the Machine
We don’t just sell equipment; we deliver a profitable production capability. From your first inquiry to lifetime maintenance, Loyal is with you.
EU Safety Compliant
Quality Management
Field Verified
Food Grade Material
1. Consult & Recipe
Analyze your local market taste (e.g., chewy vs. soft) and define the exact noodle parameters. We provide starter recipes.
2. Layout Design
Our engineers create a customized 2D/3D factory layout (CAD) to fit your building dimensions and utility locations.
3. Manufacturing
Precision CNC machining of components. Rigorous testing with raw materials before shipment to ensure zero-defect delivery.
4. Install & Support
On-site installation and operator training. 24/7 remote technical support and fast spare parts dispatch via DHL/FedEx.
Global Delivery Capability
Loyal Machinery has successfully installed over 500+ noodle lines across 40 countries, including Southeast Asia, Africa, and Eastern Europe. We understand local power standards and import regulations.
50+
Countries
20yr
Experience
Frequently Asked Questions
Answers to common queries about production capacity, process technology, and after-sales support.
What is the core difference between the Fried and Non-Fried noodle line?
The main difference lies in the dehydration process (Step 6).
Fried Line: Uses a fryer at 140-160°C. The noodles are dehydrated by oil, creating a porous structure. The texture is elastic, and rehydration takes about 3 minutes.
Non-Fried (Air Dried) Line: Uses a hot air drying tunnel (70-90°C). It removes moisture without oil. The texture is smoother (like fresh noodles), fat-free, but takes longer to rehydrate (4-5 minutes).
Can one production line produce both Bag Noodles and Cup Noodles?
Generally, we recommend dedicated lines for maximum efficiency. However, the front-end process (Mixing to Steaming) is identical.
Loyal Machinery can design a split-flow line where the dough sheet is diverted to either a “Folder & Cutter” system (for bags) or a “Cutter & Drop” system (for cups). Note that the fryer baskets must also be changed, which requires downtime.
How does your machine control the oil content in noodles?
We use a dual approach to keep oil content low (standard 18-20%):
1. Temperature Control: PID system ensures stable oil temperature, preventing oil soaking caused by temp drops.
2. Air Knife System: Upon exiting the fryer, strong air knives blow off excess surface oil from the noodle block before it cools down.
Do you provide the noodle recipe and seasoning formula?
Yes. As part of our Turnkey Solution, Loyal’s food lab engineers will provide starter recipes for the dough (flour, alkali, water ratio) and can connect you with seasoning suppliers. We help you adjust the formula during installation to match local flour characteristics.
What is the manufacturing lead time for a full line?
For a standard capacity line (e.g., 60,000 bags/shift), the manufacturing time is typically 60-75 days after finalizing the layout drawing. Customized high-capacity lines (200,000+ bags) may take 90 days.
Have a specific technical question?
Our engineers are ready to discuss your factory layout.
Ask an Engineer →
Turnkey Solution Provider
Ready to Build Your Noodle Empire?
Stop searching for individual machines. Get a fully integrated, automated instant noodle production line designed for your factory space and budget.